Stainless steel is a very common and difficult material to process. How to achieve high-efficiency milling of stainless steel is a technical issue that many factories care about.
The ultra-efficient processing solution is here! As the three well-known Swiss companies in the industry, GF Machining Solutions, together with FRAISA and REGO-FIX, will jointly demonstrate the high-efficiency machining scheme for milling stainless steel parts presented by first-class machine tools, cutting tools and tool holders through a new live broadcast method . The live broadcast of the live cutting demonstration will make you feel like you are in the demonstration center.
In this live broadcast, the MILL E 500 U high-efficiency five-axis linkage machining center in the GF Machining Solutions series is used. It is the core product of GF Machining Solutions based on the concept of "Swiss Technology, Made in China". Since its launch, MILL E U series five-axis products have become best-selling products in the market.
As the core functional components of the 5-axis linkage machining center, the rotary and swing table of the MILL E 500 U machine tool is all designed and manufactured by GF Machining Solutions. Direct drive torque motor technology can effectively improve workpiece accuracy and surface quality. Direct drive technology has no mechanical transmission parts in the process of torque transmission, and direct drive technology can avoid the weaknesses of friction, heat, wear, low dynamic performance and insufficient rigidity in previous transmission technologies.
High dynamic processing is a new processing technology that has emerged in recent years. Higher processing efficiency, larger tool range, lower processing cost, and smoother cutting force make it widely acclaimed in large-volume processing applications. . High dynamic processing puts forward higher requirements on the dynamic characteristics and stability of the machine tool. The machine tool bears a greater periodic force during the continuous acceleration change process. How to analyze and adapt to the change of the spindle load, vibration and feed speed Matching is the core of further improving dynamic processing.
The industry-standard StepTec HPC190 electric spindle used in MILL E 500 U not only provides 36KW/120NM mechanical and electrical characteristics, but also is an intelligent spindle with various sensors such as vibration, current, temperature and Profibus bus interface. Customers not only This information can be observed in real time on the machine tool display and can be exported for process analysis and improvement. The combined analysis of these data and process parameters will be highlighted in the live broadcast to evaluate process properties and make further improvements.
In addition, tapered barrel cutter processing is used for flat surface processing. Compared with traditional ball-end cutter profiling processing, the cutting step distance is greatly improved under the premise of the same surface quality, but the significant tool axis change greatly increases The range of motion of the machine tool puts forward higher requirements for the geometric accuracy, structural rigidity and linkage accuracy of the machine tool. GF Machining Solutions has launched the self-developed AMC automatic machine tool calibration cycle on some models, which can complete the calibration of the tool setting instrument, probe, and five-axis machining accuracy within a few minutes without operator intervention. , making high-precision five-axis linkage machining more stable and intelligent.
